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The correct process of body stickers for car exterior decoration

Jan 10, 2024

 

 

The process flow of automotive exterior body stickers usually includes the following key steps:

 

Base paper processing

set a number of patterns on the base paper to improve the processing efficiency of the base paper.

01

Base paper gluing

apply non-stick material on one surface of the base paper to form a non-stick coating to facilitate subsequent pasting operations.

02

Gluing of face paper

Apply adhesive on one surface of the face paper to form an adhesive layer, which is the key to the car sticker adhering to the car body.

03

Compounding

Lay the non-stick coating and the adhesive layer together, and press the base paper and the face paper together to form the basic structure of the car sticker.

04

Knife cutting process

Use a computer to input vector graphics into the knife cutting machine, cut the adhesive film into a preset graphic shape, and then manually splice different colors, and finally cover it with a layer of transparent transfer film for easy removal after pasting.

05

Printing, inkjet, photo, screen printing and other processes

According to design requirements, use the corresponding process to print or screen color ink on the base film to form a pattern.

01

Slitting process

Put the formed car sticker into the slitting machine for cutting to obtain a strip-shaped final product.

02

Additional coating

Coat the touch layer on the surface of the face paper facing away from the adhesive layer, including styrene-acrylic emulsion, water-based resin, additives and water, to increase the touch of the car sticker and improve the quality of the finished product. At the same time, the surface paper may also be coated with an anti-slip layer to facilitate the film application of the car sticker.

 

 

03

Drying process

The glued base paper and the surface paper are placed in an oven to dry the moisture in the glue at a suitable temperature to enhance the viscosity.

04

Special design of the slitting machine

The design of the slitting machine includes components such as rollers, cutters, positioning plates, and corresponding slides and limit structures to achieve precise cutting and reduce maintenance costs.

05

 

The correct process can ensure the quality and durability of the car sticker, and also affect the final appearance of the car sticker. In actual operation, appropriate adjustments need to be made according to the specific car sticker materials and design requirements.

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